Scaldis Automatic Servo-Driven Bottle Filling System (up to 100 bottles/minute)
This is a fully automatic bottle filling system built to operate 24/7 filling liquids into 50ml bottles up to gallon bottles and 5-gallon F-style jugs.
Product Details: Item: Scaldis
Capacity: 50ml – 10L; 2 oz – 2.5 Gallons; 5- Gallons
Rate: up to 100 bottles per minute depending on the viscosity of the liquid
Container: 50ml bottles up to gallon bottles and 5-gallon F-style jugs
Filling Heads: 4-14
Material: Stainless steel construction all wetted parts use 316 stainless steel
Option: Piston or flowmeter
Overview
This Sneyders model is a rugged, fully-automatic bottle filling machine designed to fill up to 100 bottles per minute It can also easily convert to fill a variety of bottle sizes or 5-gallon jugs. Our hygienic bottle filling machine is ideal for the following product lines: personal healthcare/beauty, lubricants, oils, and cleaning products.
Description of Operation
Empty bottles are placed on the infeed conveyor/accumulation table and accumulate to an automatic escapement. An air-operated stop is used on the 1st and last container in the filling positions for separation. The set of bottles then advance to the filling lances where they are automatically stopped under the filling lance; the lance then travels to the bottom of the bottles to control foaming. The flow meter then dispenses the desired amount of liquid through the filling lance, keeping the lance just under or above the level of the liquid in the bottle. Once filling is complete, the lances rise to home position where a drip pan device catches any remaining liquid. The bottles are then conveyed out of the filler to an optional capping machine, case packer, palletizer and full pallet accumulation conveyor.
Technical Specifications
This automatic liquid bottle filling machine is sub-surface filler for 4 to 14 bottles from 2 oz to 3 gallons.
- Lance and all other wetted parts are 316 stainless steel
- Linear filling machine for liquid and viscous products
- Accurate, fast, flexible and silent
- All filling movements are servo driven
- Fast product change over with integrated CIP mode
- Product adapted dosing techniques
- The esthetic design complies with most hygienic requirements for both internal and external parts
- Simplified operator panels with easy-to-understand graphics
Additional information
| Portability | Stationary – Floor mounted |
|---|---|
| Fume Booth | Optional |
| Infeed Conveyor | Optional |
| Filler Conveyor | Required |
| Outfeed Conveyor | Optional |
| Foaming Product | Possible |
| Sub-surface Filling (for foaming products) | Included |
| Sub-surface Filling Technology | Servo-Driven |
| Piston / Volume Adjustment | Servo-Driven |
| Automation Type | Automatic – Machine positions container to lance |
| Product Temperature | 50 Celsius/122 Fahrenheit |
| Container Type (Capacity) | 50ml to 10L |
| Fill Heads (Standard) | 4-6-8-10 Fill Head |
| Capacity 1 Liter | Yes |
| Capacity 5 Liter | Yes |
| Capacity 20 Liter | No |
| Classification for Explosive / Flammable Environments (Standard) | Unclassified |
| Filling area (within the machine) Explosion Proof | N/A |
| Machine In Zone 2 | N/A |
| Site Conditions (Standard) | Industrial Standard |
| Site Conditions (Optional) | Corrosive Environment |
| Site Conditions (Wash Down) | N/A |
| Frame Construction / Coating (Standard) | Stainless 304 |
| Frame Construction / Coating (Optional) | Carbon Steel Epoxy, Stainless 316 |
| Product - Wetted Parts (Standard) | Standard 316 |
| Product - Wetted Parts (Optional) | PVC |
| Product Viscosity Handling (Standard) | Hand Cream / Body Lotion |
| Inline - Rotary | Inline |
| Capping | Optional |
| Pump Requirement | N/A |
| Checkweigher to Validate and Maintain / Correct Product Filling Weight | Optional |
| Filling Principle (Volumetric/Flow/Weight/Peristaltic Pump) | Volumetric / Peristaltic |
| Peristaltic Pump Dosing | Optional |
