Solving Liquid Filler Foaming Issues

We’ve developed a liquid filling machine that significantly reduces foaming issues. In some cases, when filling drums and totes, we’ve been able to double filling rates and might be able to do the same for you.

 

 

Actual savings of installed systems have ranged from $330,000 to $2,800,000 the first year.

Cost Justification – Foaming Products

Annual profit gained by improving output and/or reducing cost in the filling operation, by reducing foam, (if you can increase your capacity and sell it).

Sample operation:
(8 hours/day x 5 days x 52 weeks, filling 55 gallon drums at 25 drums/hour with 450 lbs of foaming liquid)

By Weight [sample = 23,400,000 lbs/year]
profit margin per pound Annual profit increase from improving the filling operation by:
10% 25% 33% 50%
$0.05 $117,000 $292,500 $386,100 $585,000
$0.10 $234,000 $585,000 $772,200 $1,170,000
$0.25 $585,000 $1,462,000 $1,930,000 $2,925,000
$0.33 $772,200 $1,930,000 $2,548,000 $3,860,000
$0.50 $1,170,000 $2,925,000 $3,861,000 $5,850,000
$1.00 $2,340,000 $5,850,000 $7,722,000 $11,700,000
BY GALLONS [sample = 2,860,000 gallons/year]
profit margin per gallon Annual profit increase from improving the filling operation by:
10% 25% 33% 50%
$0.05 $14,300 $35,750 $47,190 $71,500
$0.10 $28,600 $71,500 $94,380 $143,000
$0.25 $71,500 $178,750 $235,950 $357,500
$0.33 $94,380 $235,950 $311,454 $471,900
$0.50 $143,000 $357,500 $471,900 $715,000
$1.00 $286,000 $715,000 $943,800 $1,430,000